Nowadays, iron powders are needed to be processed into briquettes before its putting into use. Unfortunately, due to immature technology, the iron powder briquettes made by some processing equipment have low intensity and are easy to break in carrying or smelting, thus resulting in negative influence on industrial production. The iron powder briquetting machine manufactured by YUKE is a perfect solution to handle such problems. This metal powder briquette machinery can make iron powder, iron ore powder, iron ore fines, mill scale, steel powder, ferrosilicon powder into briquettes with great strength and various shapes.
The high pressure briquette machine is featured of high pressure, great briquetting efficiency, stable performance, low energy consumption and environment friendliness, etc. The finished products are extremely sturdy and unbreakable. In addition, the briquettes are available in various shapes, including oval shape, egg shape, pillow shape, square shape, etc. Special shape made as per requirements of customer is also available.
The iron powder briquetting machine is a kind of widely used metal powder processing equipment in coal industry, metallurgy industry and chemical industry. The briquettes made by this equipment can be used as metal smelting materials and chemical reactant. Some good cases in point are as follows. Steel plant reprocess iron ore powder briquettes to make steel; chemical plant uses mill scale briquettes to make ferrosilicon.
Features
1. High Pressure and High Briquetting Efficiency
YUKE briquetting machine is specially designed with four rollers that can enlarge equipment pressure and improve briquette making efficiency. In addition, hydraulic device can be alternative if required.
2. Energy Saving and Environment Friendliness
The press briquette machine is mainly used to press powdery industrial wastes and dust to regularly shaped briquettes for further usage, reducing dust pollution and improving resource utilization ratio. It can run in low power, thus saving much energy. Thanks to enclosed construction, the briquetting machine will not cause air and noise pollution.
3. Wide Application and Low Requirement for Working Environment
The industrial waste processing machinery is suitable for use in all countries around the world. According to different conditions of every country, it can be reasonably adjusted for normal use. Additionally, it can be used in all kinds of severe environment, such as extremely cold weather, high temperature, plateau, etc.
4. Easy Installation and Simple Transportation
This briquette machine is designed with high strength steel plate as its support, enabling it to be directly used on hard flat area without having to build a foundation. In addition, it is easy for users to transfer and transport this equipment.
5. Simple Operation and Easy Maintenance
The industrial fuel briquetting machine is available in semi-automatic and full automatic design as per customer’s requirements, thus ensuring less labor and simple operation. In daily use, you only need to do regular maintenance according to the maintenance instruction.
6. High Safety
All of drive parts of this industrial mechanical equipment such as drive shaft, gear, electric motor, belt pulley, etc. feature enclosed or semi-enclosed design, and it is outfitted with a observation table and hole on this briquette machine, thereby ensuring equipment safety and personal safety.
Working Principle
YUKE briquetting machine consists of three parts, namely feeding part, drive part and briquette molding part (main body).
1. Feeding Part
Materials will be sent into the feeding hopper of briquetting machine by belt conveyor or other feeding device. Under the action of gravity and the pre-pressure rollers, the materials will be entered into the surface of pre-pressure rollers and then be extruded.
2. Drive Part
The main drive system of the briquetting machine is composed of motor, triangle belt, reducer, exposed gear and rollers. The power generated by the electromagnetic speed-adjustable motor transmits to the driving shaft through belt pulley, reducer and coupler, and the driving shaft will turn synchronously with the driven shaft by the exposed gear.
3. Briquette Molding Part
The core of the briquette molding part is the rollers. Through rollers, the raw materials can be compressed into briquettes with various shapes. In addition, the rollers feature overload protection, hence keeping sound quality.
Model | Roll diameter(mm) | Capacity(t/h) | Power(kw) | Briquettes shape and size |
YKBM290 | 290 | 1-3 | 5.5 | Defined by users |
YKBM360 | 360 | 4-6 | 11-15 | |
YKBM430 | 430 | 6-8 | 18.5 | |
YKBM500 | 500 | 8-12 | 18.5-55 | |
YKBM500H | 500 | 8-12 | 18.5-55 | |
YKBM650 | 650 | 10-15 | 37-45 | |
YKBM650H | 650 | 10-15 | 37-45 | |
YKBM750 | 750 | 15-20 | 75-110 | |
YKBM750H | 750 | 15-20 | 75-110 | |
YKBM850 | 850 | 20-25 | 90-110 | |
YKBM850H | 850 | 20-25 | 90-110 | |
YKBM1000 | 1000 | 25-35 | 90-132 | |
YKBM1000H | 1000 | 25-35 | 90-132 |
Note: Above technical parameters are for reference and can be separately designed according to customer's actual situation. In addition, above briquetting machines can be separately equipped with hydraulic system.
Process Flow
Briquetting Line Process Flow Chart
1. Materials
2. Conveyer
3. Mixer/silo
4. Rotary dryer
5. Dosing machine
6. Mixer
7. Binder mixer
8. Add density machine/Wheel mill
9. Rated silo
10. Briquette machine
11. Chain plate/Mesh belt dryer
12. Vertical dryer
Notes: This flow chart can be also designed based on customers'actual demand.