As we all know, a large volumes of charcoal dust will be produced during the process of charcoal production. However, these charcoal dusts are always ignored in that there is no proper processing equipment, consequently causing appalling resource waste. Now, YUKE charcoal briquetting machine comes on the scene for enterprises to handle this problem. In general, this charcoal dust processing equipment is mainly used to grind charcoal dust, charcoal black, etc. by high pressure rollers into charcoal briquettes with various shapes such as oval shape, egg shape, pillow shape, square shape and other shapes based on customer’s need.
The formed charcoal briquettes are extremely useful in industrial and civil applications. For example, they can be used as industrial fuel for smelting, casting, etc. as well as home fuel for heating. Thereby, this charcoal briquetting machine makes great contribution to improving the utilization ratio of charcoal dust. In addition, this cold press briquetting equipment works with low energy and no pollution to the environment. It has won great popularity among users in Russia, America,India, Brazil, South Africa, etc. and created enormous benefit for them.
Features
1. High Pressure and High Briquetting Efficiency
YUKE briquetting machine is specially designed with four rollers that can enlarge equipment pressure and improve briquette making efficiency. In addition, hydraulic device can be alternative if required.
2. Energy Saving and Environment Friendliness
The press briquette machine is mainly used to press powdery industrial wastes and dust to regularly shaped briquettes for further usage, reducing dust pollution and improving resource utilization ratio. It can run in low power, thus saving much energy. Thanks to enclosed construction, the briquetting machine will not cause air and noise pollution.
3. Wide Application and Low Requirement for Working Environment
The industrial waste processing machinery is suitable for use in all countries around the world. According to different conditions of every country, it can be reasonably adjusted for normal use. Additionally, it can be used in all kinds of severe environment, such as extremely cold weather, high temperature, plateau, etc.
4. Easy Installation and Simple Transportation
This briquette machine is designed with high strength steel plate as its support, enabling it to be directly used on hard flat area without having to build a foundation. In addition, it is easy for users to transfer and transport this equipment.
5. Simple Operation and Easy Maintenance
The industrial fuel briquetting machine is available in semi-automatic and full automatic design as per customer’s requirements, thus ensuring less labor and simple operation. In daily use, you only need to do regular maintenance according to the maintenance instruction.
6. High Safety
All of drive parts of this industrial mechanical equipment such as drive shaft, gear, electric motor, belt pulley, etc. feature enclosed or semi-enclosed design, and it is outfitted with a observation table and hole on this briquette machine, thereby ensuring equipment safety and personal safety.
Working Principle
YUKE briquetting machine consists of three parts, namely feeding part, drive part and briquette molding part (main body).
1. Feeding Part
Materials will be sent into the feeding hopper of briquetting machine by belt conveyor or other feeding device. Under the action of gravity and the pre-pressure rollers, the materials will be entered into the surface of pre-pressure rollers and then be extruded.
2. Drive Part
The main drive system of the briquetting machine is composed of motor, triangle belt, reducer, exposed gear and rollers. The power generated by the electromagnetic speed-adjustable motor transmits to the driving shaft through belt pulley, reducer and coupler, and the driving shaft will turn synchronously with the driven shaft by the exposed gear.
3. Briquette Molding Part
The core of the briquette molding part is the rollers. Through rollers, the raw materials can be compressed into briquettes with various shapes. In addition, the rollers feature overload protection, hence keeping sound quality.
Model | Roll diameter(mm) | Capacity(t/h) | Power(kw) | Briquettes shape and size |
YKBM290 | 290 | 1-3 | 5.5 | Defined by users |
YKBM360 | 360 | 4-6 | 11-15 | |
YKBM430 | 430 | 6-8 | 18.5 | |
YKBM500 | 500 | 8-12 | 18.5-55 | |
YKBM500H | 500 | 8-12 | 18.5-55 | |
YKBM650 | 650 | 10-15 | 37-45 | |
YKBM650H | 650 | 10-15 | 37-45 | |
YKBM750 | 750 | 15-20 | 75-110 | |
YKBM750H | 750 | 15-20 | 75-110 | |
YKBM850 | 850 | 20-25 | 90-110 | |
YKBM850H | 850 | 20-25 | 90-110 | |
YKBM1000 | 1000 | 25-35 | 90-132 | |
YKBM1000H | 1000 | 25-35 | 90-132 |
Note: Above technical parameters are for reference and can be separately designed according to customer's actual situation. In addition, above briquetting machines can be separately equipped with hydraulic system.
Process Flow
Briquetting Line Process Flow Chart
1. Materials
2. Conveyer
3. Mixer/silo
4. Rotary dryer
5. Dosing machine
6. Mixer
7. Binder mixer
8. Add density machine/Wheel mill
9. Rated silo
10. Briquette machine
11. Chain plate/Mesh belt dryer
12. Vertical dryer
Notes: This flow chart can be also designed based on customers'actual demand.